GRIND-RITE SYSTEM WITH CUSTOMIZED CONTROL & SOFTWARE
GRINDING FIXTURE: Model 1500 Grind-Rite Centerless Grinding Fixture
Smart B818 III Multi-function Surface Grinder: 3 axis conversational CNC
#B19-1409: Fully enclosed splash guard for SMART-B818III
#B01-1402: Machine lamps (2 pcs, 1 set) LED
#B48-1402: 4 HP Inverter motor Frequency converter
#A304-14: Mounting Adapter
PMC9 CNC CONTROL & SOFTWARE FOR PROFILE GRINDER TO INCLUDE
ROBOT INTERFACE
ACUSTIC SENSOR INTERFACE
FANUC ROBOTIC LOADER Part # P-LRM6D007B
MARPOSS TL25 Touch Probe Including E32 Interface
MARPOSS P3SE AMPLIFIER INCLUDING ACOUSTIC SENSOR
INTEGRATION
MACHINE FEATURES
Automatic dressing with compensation during grinding cycle
High precision cartridge type spindle equipped with four pieces of Class 7 (P4) angular contact ball bearings suitable for heavy duty grinding
Powerful 4HP(3kW) spindle motor with Variable speed 100 ~7000 rpm
Precision ball screws (C3 grade on cross feed and down feed axes directly mounted via coupling to the Delta A.C. Servo motors
Hardened and ground, Turcite-B coated, double V shaped longitudinal guide ways, suitable for side grinding applications
Recirculating forced lube system on all guide ways
Counter balance system on spindle housing to reduce load burden
Table and Capacity
Table size 8″ x 18″ (200mm x 450mm)
Maximum grinding length 18″ (460mm)
Maximum grinding width 8″ (200mm)
Max. Table load: 462 lbs (210kg)
Travel
Longitudinal movement of table:
Max. Travel (manual) 20″ (510mm)
Rapid (B model) 0-65.6fpm (0-20m/min)
Cross travel:
Max. Travel: 8 ¾” (220mm)
Rapid travel 0-10fpm (0-3m/min)
Least incremental input 0.0001″(0.001mm)
Vertical infeed
Max. Travel: 13″ (350mm
Rapid travel: 0-10fpm (0-3m/min
Least input increment . 0.0001″(0.001mm)
Power Spindle
Speed RPM: 100 ~ 7,000rpm
Spindle motor 4HP (3KW)
Servo motor
B model: (X) 2.66HP (2kW), (Y/Z) 1.3HP (1Kw)
Accuracy
Positioning accuracy 0.00016″ (0.004mm)
Repeatability 0.00012″ (0.003mm)
Dimensions
Standard grinding wheel (O.D x width x I.D):8″ x 1/2″ x 1 ¼”
Machine (L X W X H) 82″ x 81″x 83″(2,092 x 2,055 x 2,100mm)
Net Weight…Without loader & fixture: 2,662 lbs. (1,210 kg)
CONTROL FEATURES
Special Software developed for the Grind-Rite System
MC82 AS motion control board for 3 axes plus spindle
Industrial PC mounted in operator pendant
Operator pendant
Color touch screen display
Mounting of Marposs acoustic sensor control box
ESTOP pushbutton
Feedrate override
Totem lights: red and green
Digital I/O as needed for machine devices
Variable speed spindle motor control, plus display of load
Variable speed reg roll motor control
Cables for robot interface
3-axis profile grind software package
Hand held pendant.
PMC9 CNC CONTROL & SOFTWARE FOR PROFILE GRINDER TO INCLUDE
- ROBOT INTERFACE
- ACUSTIC SENSOR INTERFACE
FANUC ROBOTIC LOADER
LR Mate 200iD 6 brakes w/1-ph R-30iB Mate 4m RCC
FANUC LR Mate 200iD Robot with 6 Axes brakes with NRTL approved, Single
Phase R-30iB Mate Controller and LR HandlingTool Software (Compliant with new
RIA R15.06 Safety Requirements)
LR Mate 200iD Six Axis Mechanical Unit (7 kg Maximum Payload, Floor or Invert or Angle Mounted, 0.717m Reach, 6 brakes) with: 4m liquid resistant robot connection cables
- IP67 water/dust proof ratings of the upper/lower arm
- 6 axis brakes (all axis)
- 2 x built-in solenoid valves (2position, double acting) for gripper
- 1 x air port at J1 base for solenoid valves
- 1 x user air port at J1 base & at J3 arm
- 7 x M5 air tube connection ports at J3 arm
- 12-pin EE connector on J3 arm with 6inputs, 2outputs +24VDC, 0VDC
- Integrated battery for encoder backup
- Rear cable exit with J1 connector plate
- ISO wrist flange
- Transportation plate
R-30iB Mate Controller with:
- 2-slot backplane
- Main CPU board with:
- Multi-processor architecture (MAIN, COMM & PMC processor)
- Memory: 64MB DRAM, 64MB FROM & 2MB SRAM
- 6-axis Control PCB
- 2 x 10BaseT Ethernet ports
- 1 x iRVision analog camera port
- 2 x mini slots (supports DeviceNet, Profibus, CC-Link, Line Tracking
Aux-Axis, FL-Net plug-in boards)
- 1 x USB Port 2.0 (accessible from controller door)
- 1 x RS-232-C / digital vision port
- 1 x force sensor / LVC port
- 2 x peripheral I/O ports (provides up to 28 digital inputs & 24 digital (outputs)
- 1 x I/O Link master/slave port (provides connection to FANUC I/O link
devices – Model-A, Model-B, FANUC CNC)
- 1 x High Speed Input (HDI) port (provides up to 2 HDI inputs)
- 1 x I/O Link i port (provides connection to DCS Safe I/O board)
- Controller power supply
- 6-channel servo amplifier
- NRTL 10A rotary circuit breaker for 200-230VAC, 1-phase input voltage
- RIA compliant E-stop unit
- Integrated operator panel (includes Auto/T1 mode switch, Estop and cycle start (push buttons)
- RIA-compliant color iPendant with touch panel and USB2.0 port
- 10m Teach Pendant cable
- I/O converter PCB
- 2 x 50-pin male Honda MR50 connectors for I/O PCB (user prepare I/O cable)
- 1 x 90-degree male Hirose EE connector 12-pin (user prepare EE cable)
- 1 x spare fuse kit (E-stop & servo amp)
- 1 x spare fuse kit (Main board)
- Tool for Wago terminal block (for Fence / Ex. Emergency stop wiring)
Product Documentation CD:
Includes LR HandlingTool (V8.x) Software, LR Mate 200iD Mechanical Unit and R-
30iB Mate Controller Documentation
- System Software Reference, Karel Reference
- R-30iB Mate LR HandlingTool Software Installation, Setup and Operations
- R-30iB Mate Controller Maintenance
- LR Mate 200iD Mechanical Unit Operators Manual
- Error Codes
- Options documentation (Software / Hardware)
Part # P-LRM6D007B
MARPOSS TL25 Touch Probe Including E32 Interface
MARPOSS P3SE AMPLIFIER INCLUDING ACOUSTIC SENSOR $
Coolant & Dust Suction System
#B17-0106: Comb. coolant & dust collector with magnetic separator (8.8g.)
#B17-0107: Coolant system with paper filter (manual feed 22.7 g.)
#B17-0601: Coolant system with automatic paper filter/mag Separator (1/4hp)
#B17-0602 Coolant system w/ automatic paper filter (1/4hp)
#B17-0901 Coolant system (24 g.)
Misc. Parts/Accessories
#B19-1409 Fully enclosed splash guard for SMART-B818III
#B01-1402 Machine lamps (2 pcs, 1 set) LED
#B05-0101: Wheel flange & weights
#B42-1402: Hydraulic temperature regulator for spindle
#BL48-0803: 15 KVA 480V to 230V transformer (net)
